Difference between revisions of "Flow, heat transfer & particle transport in metal foams"

(Flow, heat transfer & particle transport in metal foams)
(Preliminary DNS Results)
 
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=== ''Context'' ===
 
=== ''Context'' ===
Porous media are nowadays common materials in many thermal or mechanical engineering applications such as heat exchangers or oil/air separators [Ce2007]. However, since a few decades, a new type of such "macro- porous" media called metal foams often used in the engineering field has emerged. Compared to other standard materials, metal foams or metfoams constitute a new class of materials, known to have many interesting combinations of physical & mechanical properties.
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Porous media are nowadays common materials in many thermal or mechanical engineering applications such as heat exchangers or oil/air separators. However, since a few decades, a new type of such "macro-porous" media called metal foams often used in the engineering field has emerged. Compared to other standard materials, metal foams or metfoams constitute a new class of materials, known to have many interesting combinations of physical & mechanical properties.
  
 
=== ''Target Applications, Hurdles'' ===
 
=== ''Target Applications, Hurdles'' ===
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The main research objectives are to:
 
The main research objectives are to:
 
* develop a numerical framework based on an Immersed Boundary Method (IBM) including a Level-Set technique for tracking the complex fluid/solid interface,
 
* develop a numerical framework based on an Immersed Boundary Method (IBM) including a Level-Set technique for tracking the complex fluid/solid interface,
* incorporate for the first time all physical interactions between turbulent flow, particles and heat transfer in complex porous structures within the proposed framework while preserving high-order accuracy,
 
* enable systematic model validation through new pore-scale experiments on idealized and real foams for improved understanding of particulate fouling mechanisms in complex turbulent flows subject to heat transfer, and
 
* apply the validated numerical framework to identify the key contributing parameters to fouling mechanisms and its mitigation in porous metal foams in turbulent heated flows.
 
 
=== ===
 
{| class="wikitable"
 
|[[File:Specimen.png|400 px]]
 
|}
 
(a) Aluminium foam specimen image obtained via X ray computed microtomography [1] (b) magnified image of the specimen with d_cell ≈ 2.25 mm [2], d_pore ≈ 1 mm and φ_p ~ 0.25-0.45 mm
 
  
 
{| class="wikitable"
 
{| class="wikitable"
|+ IBM strategy
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|+ IBM framework description
 
|[[File:OUIIBM.png|700 px]]
 
|[[File:OUIIBM.png|700 px]]
 
|}
 
|}
 +
 +
* incorporate physical interactions between turbulent flow, particles and heat transfer in complex porous structures within the proposed framework while preserving high-order accuracy (using adapted versions of DEM, Discrete Element Method);
  
 
{| class="wikitable"
 
{| class="wikitable"
|+ Ideal Geometries 
+
|+ Model development geometries
 
|[[File:OUIGeometries.png|700 px]]
 
|[[File:OUIGeometries.png|700 px]]
 
|}
 
|}
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Geometries proposed for the model development, from the simplest one to the full 3D foam geometry a) 2D cubic array b) 3D cubic array c) 3D Weaire-Phelan periodic cell (Boomsma et al. 2003) d) full 3D reconstruction (Lefebvre, 2007)
  
 +
* apply the validated numerical framework to identify the key contributing parameters to fouling mechanisms and its mitigation in porous metal foams in turbulent heated flows.
 +
 +
 +
=== Preliminary DNS Results  ===
  
 
{| class="wikitable"
 
{| class="wikitable"
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|[[File:OUISarfati.png|700 px]]
 
|[[File:OUISarfati.png|700 px]]
 
|}
 
|}
 
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Velocity contours at <math>Re_H=</math>𝟏𝟏𝟎𝟎𝟎 (<math>Re_D=</math> = 𝟒𝟖𝟎𝟎 to 𝟔𝟎𝟎𝟎, <math>U_\infty=</math>0.12 <math>m.s^{-1}</math>) on different idealized pore shapes (a) cylinder, (b) square, (c) longitudinal ellipse, (d) transversal ellipse.
 
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1. Ranut, P., E. Nobile, and L. Mancini, Applied Thermal Engineering, 2014. 69(1-2): p. 230-240.
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2. Dyga, R. and M. Placzek, Experimental thermal and fluid science, 2015. 65: p. 1-12.
+
  
 
== Participants ==
 
== Participants ==
Emilie Sauret, Sofiane Khelladi, Thomas Sarfati, Lucas Manueco, Eric Herbert, Yves D'Angelo.
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[http://staff.qut.edu.au/staff/sauret/ Emilie Sauret], [http://sofiane.khelladi.free.fr/ Sofiane Khelladi], Thomas Sarfati, Lucas Manueco, Eric Herbert, Yves D'Angelo.

Latest revision as of 14:38, 3 April 2016

Flow, heat transfer & particle transport in metal foams

Context

Porous media are nowadays common materials in many thermal or mechanical engineering applications such as heat exchangers or oil/air separators. However, since a few decades, a new type of such "macro-porous" media called metal foams often used in the engineering field has emerged. Compared to other standard materials, metal foams or metfoams constitute a new class of materials, known to have many interesting combinations of physical & mechanical properties.

Target Applications, Hurdles

Since the possible fields of applications of metal foams are very large, this project has the ambition to tackle the challenge of proposing a numerical/experimental methodology in order to create the design tools for next generation metal foams conception & optimization, by not only characterizing but also proposing & determining the more adapted macro/micro scale pore structure for each specific application. We shall mainly focus on developing a methodology for the design of high performance compact heat exchangers and heat sinks, e.g. in the context of the thermal management of direct thermo-electric converters or electronic devices coolers, for instance in the context of LED thermal management. Above the enhanced thermal conduction or the desired filtering, undesired particulate fouling is a common phenomenon in porous media/metal foams and may dramatically reduce the heat transfer efficiency.

Main objectives

The main research objectives are to:

  • develop a numerical framework based on an Immersed Boundary Method (IBM) including a Level-Set technique for tracking the complex fluid/solid interface,
IBM framework description
OUIIBM.png
  • incorporate physical interactions between turbulent flow, particles and heat transfer in complex porous structures within the proposed framework while preserving high-order accuracy (using adapted versions of DEM, Discrete Element Method);
Model development geometries
OUIGeometries.png

Geometries proposed for the model development, from the simplest one to the full 3D foam geometry a) 2D cubic array b) 3D cubic array c) 3D Weaire-Phelan periodic cell (Boomsma et al. 2003) d) full 3D reconstruction (Lefebvre, 2007)

  • apply the validated numerical framework to identify the key contributing parameters to fouling mechanisms and its mitigation in porous metal foams in turbulent heated flows.


Preliminary DNS Results

Sample Numerical Results using OpenFoam
OUISarfati.png

Velocity contours at \(Re_H=\)𝟏𝟏𝟎𝟎𝟎 (\(Re_D=\) = 𝟒𝟖𝟎𝟎 to 𝟔𝟎𝟎𝟎, \(U_\infty=\)0.12 \(m.s^{-1}\)) on different idealized pore shapes (a) cylinder, (b) square, (c) longitudinal ellipse, (d) transversal ellipse.

Participants

Emilie Sauret, Sofiane Khelladi, Thomas Sarfati, Lucas Manueco, Eric Herbert, Yves D'Angelo.